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Custom Brass Idol Manufacturing — Design-to-Delivery from Khatauli

A bespoke brass idol commission is a four-phase project: design brief, clay master, sample pour, bulk production. The mould becomes your property when you commission it; we just store and operate it.

Updated July 24, 2026
4 min read
Bespoke Production
Overview

What we do for custom brass idol manufacturing buyers.

A custom brass idol commission is the most involved purchase a buyer can make from our workshop. It starts with a design brief — typically a sketch, a reference image, or a written description of what the buyer wants — and ends with a finished bulk order delivered to the buyer's warehouse. In between, we sculpt a clay master, photograph it for buyer approval, cast a mould, pour a small sample batch for finish approval, and then run the bulk production against the approved sample. A typical custom project from first brief to first delivery runs 12–16 weeks for an order of 25–50 pieces and 14–18 weeks for 100+ pieces. We have completed bespoke commissions for hotels, restaurants, residential developers, interior designers, religious institutions, and individual collectors across India and abroad — most recently a custom 36-inch Nataraja for a private collector in Bangalore and a 22-piece Ashta Lakshmi set for a temple in Coimbatore.

The four-phase process — design to delivery

Every custom project runs through four phases. The phases are sequential — each one gates the next — and the buyer is involved in the approval gate at the end of each phase. Skipping a phase or rushing the approval is the most common reason custom projects run late or fall short of the buyer's expectations; we have learned the hard way and we now insist on the four-phase structure for every commission.

Phase 1 — Design brief and feasibility

You send us your design brief — typically a sketch, a reference image, an existing piece you would like us to replicate, or a written description. We respond with a feasibility note within 3–5 working days: can we cast this in our workshop, what size range is feasible, what finish options work, and an indicative cost band for the project. If we are a fit, we move to the contract and the deposit; if we are not, we will tell you honestly and (where possible) suggest an alternative supplier.

Phase 2 — Clay master and buyer approval

Our senior sculptor builds a clay master of your design — typically to scale at the requested final size, or to a scaled reference (e.g. one-third size for a 36-inch final piece). The clay master is photographed from multiple angles and the photos are shared with you for approval. Revisions at this phase are easy and inexpensive — typically two rounds of revisions are included in the clay-master fee; further revisions are charged at a per-round rate. After you approve the clay master, we proceed to the mould casting.

Phase 3 — Sample pour and finish approval

We cast the mould and pour a small sample batch — typically 2–4 pieces, in your requested finish. The samples are photographed and (where feasible) shipped to you for in-hand approval. You confirm the finish, the colour tone, the surface detail, and the weight. After your approval, we proceed to bulk production. If the samples fall short of your expectation, we iterate on the finish or the surface treatment — typically one round of finish iteration is included in the mould fee.

Phase 4 — Bulk production and delivery

Bulk production runs against the approved sample. For orders of 25–50 pieces, the bulk pour takes 3–5 weeks; for orders of 100+ pieces, it takes 5–8 weeks (depending on size). Each piece goes through our standard 3-stage quality control (post-pour inspection, post-finish inspection, pre-dispatch inspection). Delivery is to the buyer's nominated address — for domestic buyers this is usually a road-freight shipment; for export buyers, the shipment is consolidated into a container at the standard FOB / CIF terms described on the export page.

The clay master, the mould, and the IP in the final design are owned by the buyer from the moment the custom project is paid in full. We store and operate the mould for future production runs at no charge, and we will not produce the same design for a competing buyer without your written consent.

Mould fees, sampling fees, and what they cover

The mould fee covers the clay master sculpting, two rounds of design revisions, the mould casting, and one round of finish iteration on the sample batch. The mould fee for a custom brass idol ranges from ₹45,000 to ₹1,20,000 depending on the size and complexity of the design — a 12-inch standard pose is at the lower end; a 36-inch multi-figure composition is at the upper end. The fee is quoted per project and is locked at the contract stage.

For orders of 100+ pieces of the same custom design, the mould fee is waived — the cost is amortised into the per-piece price. For orders of 50–99 pieces, we offer a 50% mould-fee waiver. The mould remains our physical property until the project is paid in full; on full payment, ownership of the mould transfers to you and we store it for free in our workshop and operate it on your behalf for future orders.

Custom manufacturing — mould fees and amortisation
Order size Mould fee Amortised into per-piece price? Notes
10–24 pieces Full mould fee (₹45k–₹1.2L) No (separate line) Best for one-off commissions
25–49 pieces Full mould fee No (separate line) Common for hospitality projects
50–99 pieces 50% mould fee Partial Half amortised into per-piece
100+ pieces Mould fee waived Yes (full) Best for retail launches and large installations

Lead times by order size

Custom projects run longer than standard catalog orders because the design and approval phases cannot be rushed. The table below reflects typical 2026 lead times from contract signing to first-piece delivery at the buyer's nominated address in India (add 4–6 weeks for sea-freight delivery to international destinations).

Custom project lead times by order size
Order size Phase 1 (brief) Phase 2 (clay master) Phase 3 (sample) Phase 4 (bulk) Total
10–24 pieces 3–5 days 3–4 weeks 1–2 weeks 3–4 weeks 8–10 weeks
25–49 pieces 3–5 days 4–6 weeks 1–2 weeks 3–5 weeks 12–16 weeks
50–99 pieces 3–5 days 4–6 weeks 2–3 weeks 4–6 weeks 14–18 weeks
100+ pieces 5–7 days 6–8 weeks 2–3 weeks 5–8 weeks 16–22 weeks

For hospitality projects (hotel, restaurant, spa) with a property opening timeline, we strongly recommend sending the design brief 8–10 months ahead of the opening. This gives us time to run the full process without compressing the approval gates, and it gives the buyer time to specify the pedestal, the lighting, and the installation logistics alongside the piece itself.

Design revisions and the approval gate

The design-revision process is built into the clay-master phase. We include two rounds of revisions in the standard mould fee — a "round" being one consolidated set of feedback from the buyer that we incorporate into the next version of the clay master. Most custom projects complete within the two included rounds; some need a third round, which we charge at a per-round rate (typically 25% of the mould fee).

The approval gate is the point at which the buyer signs off on the clay master and authorises us to proceed to mould casting. Once you approve the clay master and we cast the mould, the design is locked — further changes at that stage require a new mould (and a new mould fee). We make this clear at the contract stage because the cost of changing a moulded design is meaningfully higher than the cost of changing a clay master.

The clearest way to keep a custom project on time and on budget is to be specific in the design brief. Reference images, a written description of the pose and the proportions, and a clear indication of the size and the finish get the clay master right in the first round.

What you can customise — and what you cannot

Not everything about a brass idol is customisable. The list below is what is and is not within scope for a custom commission — it sets realistic expectations for what a custom project can deliver.

What you CAN customise

  • Size — any dimension from 6 inches up to 72 inches (above 72 inches the logistics become difficult)
  • Pose — seated, standing, dancing, reclining, multi-figure compositions
  • Iconographic detail — specific hand poses (mudras), specific ornaments, specific attributes held by the deity
  • Finish — natural, antique, gold polish, or any of the design-grade finishes (verdigris, smoked, champagne, mirror)
  • Pedestal / chowki — most commissions include a matching chowki; the pedestal design is part of the design brief
  • Packaging — for export or gifting projects, custom-printed packaging is available

What you CANNOT customise

  • The metal — we cast in brass as the default, in bronze and panchaloha for orders above 50 / 25 pieces respectively. The alloy composition of each is fixed by the metal-spec, not by individual preference.
  • The traditional proportions — for religious icons (Ganesh, Lakshmi, Nataraja, etc.) we follow the Shilpa-shastra proportions, which are not subject to designer preference
  • The clay master cost below the two-included rounds — further revisions are charged per round

IP assignment and ownership

The intellectual property in a custom design — the design itself, the clay master, the mould, the production drawings — is owned by the buyer from the moment the project is paid in full. We assign all rights to the buyer and confirm the assignment in writing at project close. We will not produce the same design for a competing buyer without your written consent.

Until the project is paid in full, we retain the IP and physical custody of the mould. This protects both sides — it prevents a buyer from walking away with a half-finished mould, and it prevents us from selling the design before the buyer has paid for the work. Once full payment clears, ownership transfers and the buyer can take physical possession of the mould if desired, or leave it in our custody for future production runs (which we operate at no charge).

FAQ

Custom Brass Idol Manufacturing — frequently asked questions.

What is the minimum order size for a custom brass idol commission?
We accept custom commissions from a single piece up to several hundred pieces. For one-off commissions (a single bespoke piece, often for a collector or a private residence), the mould fee is paid in full and the per-piece price reflects the dedicated mould. For commissions of 10+ pieces, the mould fee may be amortised into the per-piece price; for 50+ pieces it is partially waived, and for 100+ pieces it is fully waived.
How long does a custom brass idol project take from start to finish?
A typical 25–49 piece custom project runs 12–16 weeks from contract signing to delivery in India (add 4–6 weeks for sea-freight delivery to international destinations). Smaller one-off commissions can be as quick as 8–10 weeks; larger 100+ piece commissions can run 16–22 weeks. The four phases — brief, clay master, sample, bulk — are sequential and each has its own approval gate that gates the next phase.
Who owns the design and the mould after the project is complete?
The buyer owns the design, the clay master, the mould, and the production drawings from the moment the project is paid in full. We assign all IP rights in writing at project close and we will not produce the same design for any other buyer without your written consent. The mould can stay in our workshop for future production runs (which we operate at no charge) or be released to you on request.
Can you replicate an existing brass idol I admire?
It depends on the source. For idols from our own catalog, we can replicate to any specification (it is essentially a catalog order, not a custom commission). For idols from another workshop, we can replicate as a custom commission provided you can share a reference image, the original dimensions, and any specific finish notes — and provided the original is not itself protected by active IP. We will not replicate idols from active competitors if we have reason to believe the design is theirs.
What alloys and metals can I choose for a custom commission?
The default alloy is brass (copper 60–70%, zinc 30–40%) for orders of any size. Bronze (copper-tin, Tiruchi-pattern) is available for orders of 50+ pieces. Panchaloha (the traditional five-metal alloy) is available for orders of 25+ pieces and requires a buyer representative to verify the precious-metal content at the time of pour. We do not offer custom alloy compositions — the metal spec for each alloy is fixed, not subject to individual preference.
Can I customise the pedestal or chowki that comes with the idol?
Yes — for custom commissions of 10+ pieces, we will design and cast a matching chowki (pedestal) as part of the project. The chowki design is included in the clay-master phase and goes through the same approval gates as the main piece. For one-off commissions, a matching chowki is quoted separately. We can also cast the idol only (without a chowki) if you would prefer to specify and source the pedestal locally.
How are design revisions handled, and how many are included?
Two rounds of design revisions are included in the standard mould fee. A "round" is one consolidated set of feedback that we incorporate into the next version of the clay master. Most projects complete within the two included rounds; some need a third round, which we charge at 25% of the mould fee per round. Once the clay master is approved and we cast the mould, the design is locked — further changes at that stage require a new mould and a new mould fee.

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